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K7090

Dual Absolute® Air Leak Tester

K7090 contains the patented Dual Absolute® technology, which supersedes traditional differential measurement, improving its weaknesses. Wide flexibility of use thanks to the high configurability of options and measurement ranges.

  • Patented Dual Absolute® technology
  • Zero maintenance
  • Suitable for all industries
  • 4 measurement modes in a single equipment

Application Sectors

Patented Dual Absolute Technology
The K7090 introduces ForTest’s innovative Dual Absolute technology, a patented system that revolutionizes the testing concept. This unique equipment incorporates 4 different measurement modes: Absolute Decay, Classic Differential, Dual Absolute and Zero Central, offering unprecedented versatility on the market.

Overcoming Differential Systems
The Dual Absolute mode has been designed to eliminate the limitations of traditional differential systems. It fundamentally resolves critical issues such as different stabilization between Master and Test parts, pneumatic circuit fragility, and setup complexity, ensuring more stable tests and drastically reduced maintenance.

Advanced Interface and “Total Glass” Design
The user experience is entrusted to a 5.7″ color capacitive touch-screen display, integrated into a high-strength tempered glass panel. Cycle management is made immediate by the dynamic LED bar and backlit keyboard, ensuring maximum operability even in intensive production environments.

Pneumatic Configuration and Testing
The K7090 handles measurement scales from –1 to 15 bar and allows storing up to 300 test programs. It includes as standard a high-precision manual pressure regulator (also available in electronic version), SB Uporta for data logging/firmware update and the Stäubli®® fitting for quick verification through calibrated leaks.

Global Connectivity Industry 4.0
The equipment offers a complete standard package: Ethernet, RS232, RS485, USB, Bluetooth and Wi-Fi. For advanced integration into SCADA and MES systems, modules can be added for main industrial protocols such as Profinet, EtherNet/IP and EtherCAT.

Model 0-1bar 1-2bar 2-6bar 6-10bar 10-15bar
Accuracy Dp 0,5% RDG+3DGT 0,5% RDG+3DGT 0,5% RDG+3DGT 0,5% RDG+3DGT 0,5% RDG+3DGT
Range of measurements Dp 0-65 mbar 0-65 mbar 0-65 mbar 0-650 mbar 0-650 mbar
Resolution Dp 0,001 mbar 0,002 mbar 0,005 mbar 0,01 mbar 0,1 mbar
Direct pressure accuracy 0,5%FS 0,5%FS 0,5%FS 0,5%FS 0,5%FS
Direct pressure measurement range 0-FS 0-FS 0-FS 0-FS 0-FS
Direct pressure resolution 0,1 mbar 0,1 mbar 0,1 mbar 1 mbar   1 mbar
Accuracy measuring loss in cc/’ 1%RDG+0,03cc/min 1%RDG+0,03cc/min 1%RDG+0,03cc/min 1%RDG+0,03cc/min 1%RDG+0,03cc/min
Measurement range in cc/’ 0-10 cc/min 0-10 cc/min 0-10 cc/min 0-10 cc/min 0-10 cc/min
Measured measurement resolution in cc/’ 0,01 cc/min 0,01 cc/min 0,01 cc/min 0,01 cc/min 0,01 cc/min
Accuracy measure volume in cc 1%RDG+2cc/min   1%RDG+2cc/min   1%RDG+2cc/min   1%RDG+2cc/min   -
Volume range in cc 0-500 cc 0-500 cc 0-500 cc 0-500 cc -
Volume measurement resolution in cc 0,1 cc 0,1 cc 0,1 cc 0,1 cc -
measure unit mbar, bar, psi, mmHg, mmH2O, Pa, HPa, cc/min, cc/h, pressure/s.
Dimensions L: 220 h:140 l:250 mm
Weight 4 kg
Display size 5.7” - 800x480 pixel
Operating temperature range 5-40 °C
RS232 ports 2
RS485 ports 1
“master” usb port 1
“slave” usb port 1
Ethernet port Optional (protocolli ForTest, Modbus RTU, Profinet, EtherCAT, EtherNet/IP)
I/O signals Start, Stop, Filling, Test, Good, Reject, 4BCD
Auxiliaries I/O signals (optional) 8 output programmable, 4 input programmable, 4BCD
Number of programs 300
Test archive memory Advanced
Password block Yes
Program name Yes , 16 characters
Note

La risoluzione da considerarsi ai fini dell'accuratezza è sempre 1 Pa

Norme di riferimento: EN 61010-1, EN61326-1 / EN61326/A1, EN61000-3-2 / EN61000-3-2/A14, EN61000-3-3 / EN61000-3-3/A1, EN61000-4-2 / EN61000-4-2/A1, EN61000-4-3 / EN61000-4-3/A1 / EN61000-4-3/A2, EN61000-4-4, EN61000-4-5, EN61000-4-11, EN1779

  • La risoluzione ai fini del calcolo dell’incertezza è di 1 Pa fino a 10 bar.
  • La misura di portata dei misuratori di flusso è di tipo massico e riferita alle condizione di riferimento di 0°C – 1013,25mbar.
  •  La misura di portata degli strumenti per prove di tenuta è di tipo volumetrico.
  • I dati di accuratezza sono riferiti e garantiti alle condizioni di taratura in laboratorio.
  • L’accuratezza della misura di portata è riferita fino a 2 bar, per pressioni superiori sono possibili delle variazioni a seconda delle caratteristiche del modello.
  • Per scale di misura maggiori ai limiti indicati le accuratezze verranno specificate in fase di offerta.
  • External discharge solenoid valve with filter
  • 3-way pneumatic valve
  • Pilot solenoid valve
  • 5-way pneumatic valve
  • External start button
  • External start/abort push-button panel
  • External 4-program selection push-button panel
  • Start foot pedal
  • Barcode reader
  • Adhesive label for printer 4500pcs
  • AUX signal extension cable
  • Venturi
  • Air filter
  • Stäubli® male connector
  • Precision micrometric valve
  • Micrometric valve
  • Leak Test Manager T-Series Software
  • Communication protocol
  • Cylinder-type valve splitting unit with filters
  • Proprietary serial cable PC – T-Series
  • External temperature probe
  • 3-way pneumatic valve with pilot valve
  • Data Manager T-Series Software
  • Stäubli® female connector
  • Thermal printer with label dispenser
  • Thermal printer without label dispenser
  • AUX adapter cable T-Series – ET Series
  • Start/Abort/Good/Reject button
  • 5 micron air filter
  • Internal Discharge Valve
  • Pneumatic for fast filling
  • Pneumatic with fast micro solenoid valves
  • Front coupling for calibrated leak Stäubli®© – (STANDARD)
  • Front precision pressure regulator – (STANDARD)
  • Electronic pressure regulator
  • Primary pressure auto-zero circuit
  • Positive and negative test
  • Pre-filling
  • Primary pressure reading on standby
  • Secondary reject output (third result)
  • Barometric measurement
  • Leak analog output
  • I/O expansion board 24 Vdc
  • Two-hand safety logic start input
  • Ethernet/TCP-IP socket
  • Active USB port – (STANDARD)
  • Bluetooth Low Energy – (STANDARD)
  • WI-FI connection
  • Remote radio control kit for program selection/start
  • High resolution measurement (1M pts AD) – (STANDARD)
  • Capacimeter for part volume measurement
  • Automatic dual branch pre-regulated pressures
  • Dynamic Offset Correction
  • Profinet interface
  • EtherCAT interface
  • EtherNet/IP interface

Product Sheet

Datasheet T8990 ForTest – ITALIANO – REV.1 – PDF

3D Model

K7000 3D Model – STEP

Serial communication protocols

Communicatin Protocol ForTest – PDF

Communication Protocol Modbus RTU – PDF

Profinet Documentation(*)

Data mapping Profinet ForTest – Revision-D – PDF

GSDML File ForTest – Revision-D – ZIP

Data mapping Profinet ForTest – Revision-H – PDF

GSDML File ForTest – Revision-H – ZIP

EtherNet/IP Documentation(*)

Data mapping EtherNet/IP ForTest – Revision-H – PDF

ESD File ForTest – Revision-H – EDS

EtherCAT Documentation(*)

Data mapping EtherCAT ForTest – Revision-H – PDF

XML File ForTest – Revision-H – XML

Software

USB Drivers for Windows OS – Windows x86/x64 – ZIP

(*) Ethernet-based interfaces with standardized industrial communication protocols are optional and not included by default in the instrument. Furthermore, depending on the availability of embedded modules that support these protocols, it is necessary to refer to the specific model and hardware revision installed, as the modules are integrated based on availability at the time of order.

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